Powertrain

Synthetic lubricants developed to deliver more engine efficiency, better fuel economy, and a quieter drive.

Starter motors must withstand the elements, temperatures from -40˚C to 200˚C, and 50,000 duty cycles or more. Issues of high load and torque, especially during cold crank, also have to be considered. Effectively lubricating the motors’ gears, bearings, and splines requires a careful blend of synthetic oils, additives and gellants. Popular starter motor lubricants feature PAO and ester blends with additives for extreme pressure, corrosion protection, and friction reduction.

Gears – Rheolube 380

Electrical leads – NyoGel 760G

Exhaust Gas Recirculation (EGR) valves are exposed to extremely high temperatures and acidic exhaust fumes. PFPEs thickened with PTFE perform well in this demanding environment. They offer the broadest temperature capabilities of any synthetic lubricant and are unaffected by corrosive gases and liquids. PFPE/PTFE lubricants regularly ensure 100,000 mile EGR service.

EGR valves – Uniflor 8472

EGR temperature sensors – Rheotemp 768G

Superchargers. Synthetic lubricants have been a mainstay in lube-for-life superchargers. For gears and powdered metal parts, a light viscosity ester oil with a robust antioxidant package is recommended. For high-speed bearing applications, a light viscosity ester grease with EP additives has been proven extremely effective.

Supercharger gears – Nye Synthetic Oil 605

Supercharger needle bearings – Rheoplex 6000HT

Transmission. PRNDL assemblies require lubrication chiefly to dampen noise and create a perception of quality not often found in plastic parts. The synthetic lubricant should enable the mechanism to slide smoothly between notches while imparting a quality feel to the thumb-activated release mechanism. It should withstand the cold and offer vibration and noise reduction.

PRNDL gear shifting – Rheosil 500F

Shift linkage – Rheolube 363F

Bearings in dual clutch transmission – Rheolube 380

Radiator fan motor bearings must withstand high heat, dust, dirt, and debris. A complex sodium-soap, light viscosity ester is effective. It is also an option for bearings in alternators, water pumps, and air conditioner compressors.

Assembly aid – NyoGel 783H

Electronic Throttle Control. The stepper motor that powers an electronic throttle control must withstand high temperatures and corrosive fuel system vapours. Fluorinated lubricants, which are inherently inert, tolerate this kind of environment. In addition to staying fluid at very low temperatures, their superior thermo-oxidative stability prevents high-temperature varnishing, even at continuous temperatures of 250°C.

Throttle body bearings – Uniflor 8911

Bearings in throttle position sensors – Uniflor 8981R

Throttle position sensors and valves – Uniflor 8950

Take a look the automotive powertrain related articles below, including theory, test videos, product selection guides and case studies.

Lubricants and possible plastic or rubber compatibility issues

Lubricants and possible plastic or rubber compatibility issues

If you are trialling the use of a grease or oil in a prototype device then you will appreciate how crucial lubricants can be; extending the functional life of components, improving the tactile feel of customer operated controls…the reasons to include a lubricant are many and well worthwhile. Before you…

Introduction to Polyalphaolefin (PAO)

Introduction to Polyalphaolefin (PAO)

Polyalphaolefin (PAO) oils are stable, lubricious fluids that are compatible with most plastics and elastomers. PAO oils are considered a great replacement for petroleum based products, are used in countless applications and industry sectors. PAO summary: Temperature range of -60 to 125°C Relatively low cost Excellent wear reduction Good plastic/elastomer…

What is grease?

What is grease?

What constitutes a grease? There are three main components that make a grease, base oil, thickener (sometimes called gellent) and an additive package. Making a grease is thought to be like extreme cooking and in the video, we tried to give an insight into the almost bewildering options and permutations…

Why choose a grease rather than an oil?

Why choose a grease rather than an oil?

Why should you choose a grease rather than an oil, if you have the choice? There are some simple or practical reasons and some more chemical advantages. First and foremost, a grease will ‘stay in place’. How good a grease is at staying where it has been applied is down…

Base oil viscosity demonstration

Base oil viscosity demonstration

When selecting a synthetic grease for a customer, we often discuss oil viscosity and the implications of higher and lower base oil for their application. We decided to make it easier with a video explanation so our customers can better understand the centistoke (cSt) numbers on a data sheet. This…

Oil separation test (ASTM D-6184)

Oil separation test (ASTM D-6184)

The oil separation test is also known as ASTM method D-6184. An oil separation test is performed to determine the tendency of the oil to separate from a lubricating grease. This test is one of the four required tests performed on all greases at Nye by the Quality Release Team…

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